Grants awarded to provide in-manufacturing services for two innovations

Digital manufacturer Protolabs has announced MedStar Health and Cleveland Clinic Innovations as joint winners of the Cool Idea Award: Healthcare Grant. These grants provide in-kind manufacturing services to support development of medical products.

Vicki Holt, president and CEO of Protolabs, said: “Protolabs is proud to champion innovation in the medical field. These healthcare grants and the manufacturing services that come with them help important health-focused projects improve hundreds of thousands of lives each year.”

MedStar Health’s gravity feed syringe holder aims to simplify the feeding of newborns who spend their early days in special, temperature-controlled incubators while being cared for in the neonatal intensive care unit (NICU). Currently, depending on the number of newborns and how often they feed, a nurse can spend hours each day holding a syringe above an incubator while milk or liquid formula drains into the baby via a stomach tube.

Use of this invention means a nurse doesn’t need to hold the syringe above the baby during the feed and frees the nurse to other duties while still attending to the baby during feeding. The device can hold four different sizes of syringes and was designed to be suspended from the top of the incubator or attached to an IV pole expanding its use outside the NICU.

Tiffany Morris, from the NICU at MedStar Franklin Square Medical Center, said: “Protolabs’ assistance will help us move our gravity feed syringe holder from concept to a working part of our neonatal practice. Our team hopes this small device can be a major step forward for NICU nursing and potentially for patient care in other settings.”

The Protolabs grant was used to improve the device’s design. The 3D-printing process helped the corners, adding sturdier syringe clips, and incorporating gaskets to keep infants safe while protecting the incubator. Clamps fasten the gravity feeder device to an IV pole.

Stephen Kinsey, director of MedStar Inventor Services, said: “We are proud that this award recognizes the innovative ideas our MedStar Health associates have to treat people and advance health. The award also demonstrates the power of our partnerships with Cleveland Clinic Innovations and Protolabs, as we work together to transform ideas into clinical practice.”

Inventor Andy Williams developed a feeding tube device after struggling with an enteral tube.

He said: “I was in the hospital in the emergency room on average once a week, sometimes two times a week, for infections caused from leakage around my feeding tube. I was hospitalised once a month for infections—sometimes for up to a week-long period. Then, I’d have to take antibiotics at home for three to four weeks.” 

Williams teamed up with Dr. Eric Blumrosen of Cleveland Clinic in an effort to improve outcomes for these patients. In current practice, a feeding tube is surgically placed directly into the digestive tract, but that interface is prone to leakage. Acidic fluids can irritate and injure patients, requiring emergency room visits and sometimes hospital stays. Leakage can make social lives very difficult, preventing patients from living a normal life.

The device protects the stoma by forming a wide seal around an enclosed hole into which the tube is inserted. This eliminates issues with friction where the tube rubs against the skin. It provides a focused opening that enhances the seal surrounding the tube. The device aims to be more comfortable, reduce irritation, and significantly improve long-term quality-of-life.

Williams added: “The leak stopper will let bedridden patients lead a more active life. Right now, for most people who experience leaks, it’s the number one thing on their mind all day. This invention will let them push it to the back of their minds and go on with normal activities.”

Protolabs’ grant gave Cleveland Clinic Innovations access to manufacturing engineers who helped improve the device’s design for commercial use. It also helped fund prototype injection moulded parts.

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